Glue up panels roughly 3 1/4" smaller than the finished doors height and width
Cut 2 1/4" strips for the stiles and rails
use cutters #1 (stick)
first put the fly cutter on
then the oger cutter
then a washer
then tighten the nut
set the shaper on forward
use the power feeder and dust collector
check the setting against the sample
cut the stiles to the length as the height of the door
cut the rails 3 5/8" shorter than the width of the door
put cutter #2 face up on the shaper. Put on 5 steel shims. Put cutter #3 face up on the shaper. Use a washer and tighten the nut.
using the miter gauge with the hold down clamp, cut a test piece and check it against the sample. Set the fence as a stop so that you do not remove any material from the length of the rail.
plane the panels to 5/8"
cut the panels to 3 3/4" less than the overall size of the door
use the panel raising bit #4 and set the shaper in reverse and use the slow speed.
sand the panel with 60 grit
use the power feeder and set the shaper to match the sample
assemble the door. Place expansion blocks in the groove so the panel won’t move